<Add documentation and
PDF files for those interested in such details>
I think this cabinet looks rather nice ... but I
am indebted to fellow MOTMer Joseph Casbarian for his *significant*
contributions. I decided the cabinet would have three shelves and be 13U
wide. I liked the look of an Oak finish. Joseph did everything else
on the cabinet construction and finishing. Mostly, I watched the artistic
hands do what I could not.
Here is a shot of my main cabinet with wiring
barely started. The MOTM-900 power distribution boards are in place, one
per shelf. They are "star" wired to the two Cinch screw terminal
blocks via #14 AWG wire.

This is a bit unusual... there are two custom
auxiliary power supplies pictured below. They have blue case toroidal
transformers to minimize hum generation. The L/H power supply generates
+/- 15V at about a quarter ampere. Both rails are adjustable by the blue
pots you can barely see. My RFE-901 power control panel (synth front, not
shown) has a stereo headphone amplifier on it. I did not want to
contaminate the power for the synth modules with highly varying current demands
of a headphone amplifier. Therefore, a separate power supply just for the
headphone amplifier was in order. (Yes, I am crazy.) The other
custom power supply is a +5V at one ampere supply. It has two
purposes. Primarily, it supplies the current required by the solid-state
relay that controls the Power-One power supply (the big honker, not yet
installed). It also can supply +5V to other digital circuits for a small
number of modules that need a dedicated +5V source. And to prove I am
really crazy, the +5V supply also has a PIC processor used to debounce the POWER
pushbutton on the front panel. This +5V supply is "always on".

This next shot is the Power-One power supply
during the wiring process. The red rectangular block is the solid-state
relay that is controlled by the PIC processor on the auxiliary +5V supply.
The solid-state relay controls the AC mains voltage for the Power-One. The
idea was to keep AC mains control on the front panel of the synth without
actually bringing AC mains voltage to the front panel itself. (Can you say
"safety"?) Above the transformer but obscured by the yellow and
purple wire is a small circuit board. This is the overvoltage
protector. If the output differential voltage of the Power-One exceeds
33V, an SCR is triggered and shorts out the power supply. That way,
excessive voltage will not be sent to the expensive synth modules even if the
power supply becomes unruly.

Here is a picture of the wired cabinet but still
missing the back panel. The power supply is a Power-One 5 ampere model fitted
with the optional overvoltage protector. This synth stuff is pretty
expensive, so I figured "what's another twenty bucks for protection against
a power supply gone mad?" Cheap insurance, me thinks. (Since I
have mentioned overvoltage protection twice now, you can assume that I am pretty
sold on having such a beast.)

The rear cabinet panel (not shown) will host the
power entry panel (with the twelve, 112A jacks). Those jacks provide a
rear panel interface to my mix console and external effects devices. They
serve other purposes as well, but I won't talk about those uses just yet.
The holes at the bottom of the cabinet have
threaded brass inserts tapped for #8 machine screws. This makes it easy to
install or remove the whole back panel for servicing.
The cabinet is rather deep ... excessively
so. I did that because I could not foresee other things I might want to
install into the cabinet in the future. By having the depth, I can
accommodate most any device I could dream up.
This next picture is the back of the cabinet
which is now complete. I cut two rectangular vent holes to allow
convection cooling for the power supply. I do not expect there to be much
heat generated but wanted to cover all the bases. On the upper portion of
the black back are two knobs. Next to them (but internal to the cabinet)
are magnetic latches which keep the back panel closed but provides tool-less
access to the innards when needed. I must confess that I was a bit
surprised just how much this unit weighs.

POWER SUPPLY PARTS
AVAILABILITY
For those interested, the actual power supply is
a Power-One model HDD15-5-A and is DigiKey stock number 179-2078-ND at $136.00
each in single quantities. It provides +/- 15VDC at 5 amperes of
current. When loafing, the supply gets only very slightly warm. For
example, all of the modules in this cabinet have been powered for days just so I
could check out the temperature rise. The heat produced was barely
noticeable.
The overvoltage protector is Power-One model
OVP-24 and is DigiKey stock number 179-2058-ND at $16.25 each in single
quantities. Please note that
the OVP-24 is specific for this size supply. There are smaller (and less
expensive) models for power supplies of lower amperage capacity.